Aplikasi metode FMEA sebagai Upaya Pengendalian Kecacatan Produksi Kain Weaving, Studi Kasus: PT X
Abstract
This study aims to identify and analyze the factors causing defects using Failure Mode and Effect Analysis (FMEA) and formulate improvement plans to improve business processes. The research method used is FMEA analysis to find and reduce the factors causing defects. The results of the analysis show that human factors contribute 25%, material factors 26%, and method factors 24% to defects. The conclusion is that FMEA is effective in identifying the main causes of defects and providing a basis for improving the production process.
Keywords: FMEA, Quality, Weaving
References
Afi, D., & Anggraini, R. (2024). Penerapan Metode Failure Mode Effect And Analisys (FMEA) Pada Proses Penambahan Gudang. 3(1), 272–280. https://doi.org/10.55606/jtmei.v3i1.3316
Armawati, A., Syamwil, R., & Florentinus, T. S. (2018). Implementation of Quality Management System ISO 9001:2015 Integrated with Accreditation Standards in SMK 1 Sragi. Journal of Vocational and Career Education, 3(2), 124–131. https://doi.org/10.15294/jvce.v3i2.16179
Baroroh, I., Ramadhan, N. G., Hardianto, D., & Kristiyono, T. A. (2023). Risk Evaluation of Ship Repair Delays with The Failure Modes and Effects Analysis (FMEA) Method. International Journal of Marine Engineering Innovation and Research, 8(4), 605–615. https://doi.org/10.12962/j25481479.v8i4.19328
Bravi, L., Murmura, F., & Santos, G. (2019). The ISO 9001:2015 quality management system standard: Companies’ drivers, benefits and barriers to its implementation. Quality Innovation Prosperity, 23(2), 64–82. https://doi.org/10.12776/QIP.V23I2.1277
Elis Dwiana Ratnamurni, Eka Ludiya, & Amanda Luthfiartie. (2022). Quality Risk Management in Infusation Product Distribution Using Failure Mode and Effect Analysis (FMEA) and Analytical Hierarchy Process (AHP) Methods. International Journal of Science, Technology & Management, 3(1), 229–244. https://doi.org/10.46729/ijstm.v3i1.429
Kartika Sari, V., & Widharto, Y. (2019). Metode Failure Mode And Effect Analysis (FMEA) (Studi Kasus: PT. Masscom Graphy). Departemen Teknik Industri, 1(1). https://ejournal3.undip.ac.id/index.php/ieoj/article/view/23758
Lutfianto, M. A., & Prabowo, R. (2022). Implementation of Six Sigma Methods with Failure Mode and Effect Analysis (FMEA) as a Tool for Quality Improvement of Newspaper Products (Case Study: PT. ABC Manufacturing – Sidoarjo, East Java – Indonesia). Journal of Integrated System, 5(1), 87–98. https://doi.org/10.28932/jis.v5i1.4615
Muhazir, A., Sinaga, Z., & Yusanto, A. A. (2020). Analisis Penurunan Defect Pada Proses Manufaktur Komponen Kendaraan Bermotor Dengan Metode Failure Mode and Effect Analysis (Fmea). Jurnal Kajian Teknik Mesin, 5(2), 66–77. https://doi.org/10.52447/jktm.v5i2.2955
Muzaimi, H., Chew, B. C., & Hamid, S. R. (2017). Integrated management system: The integration of ISO 9001, ISO 14001, OHSAS 18001 and ISO 31000. AIP Conference Proceedings, 1818(March 2015). https://doi.org/10.1063/1.4976898
Pangestuti, D. C., Nastiti, H., & Husniaty, R. (2021). Failure mode and effect analysis (FMEA) for mitigation of operational risk. Inovasi, 17(3), 593–602.
Prasetya, R. Y., Suhermanto, S., & Muryanto, M. (2021). Implementasi FMEA dalam Menganalisis Risiko Kegagalan Proses Produksi Berdasarkan RPN. Performa: Media Ilmiah Teknik Industri, 20(2), 133. https://doi.org/10.20961/performa.20.2.52219
Putranto, A. P. E., & Antary, G. H. (2022). Analisis Perbandingan Mutu Produksi Kain Tenun dari Work Order dengan Kesamaan Konstruksi. Jurnal Tekstil: Jurnal Keilmuan Dan Aplikasi Bidang Tekstil Dan Manajemen Industri, 5(1), 27–35. https://doi.org/10.59432/jute.v5i1.20
Saifudin, M. R., & Sukanta, S. (2023). Identifikasi Risiko Keselamatan Pekerja Dengan Metode FMEA di Departemen Produksi PT. XYZ. Jurnal Asiimetrik: Jurnal Ilmiah Rekayasa & Inovasi, 5, 189–198. https://doi.org/10.35814/asiimetrik.v5i2.4558
Sharma, K. D., & Srivastava, S. (2018). Failure Mode and Effect Analysis (FMEA) Implementation: A Literature Review. Copyright Journal of Advance Research in Aeronautics and Space Science J Adv Res Aero SpaceSci, 5(2), 2454–8669.
Sutapa, I. K., Kader, I. M. S., Santiana, I. M. A., Wibawa, I. G. S., Yasa, I. M. T., & Suasira, I. W. (2021). Work accident risk analysis with FMEA (failure mode and effect analysis) method on steel frame bridge project. International Journal of Physical Sciences and Engineering, 5(3), 52–60. https://doi.org/10.53730/ijpse.v5n3.2942
Wahyuni, H. C., & Handayani, P. (2023). The Development of Strategies to Increase the Productivity of Fisheries Agro-industry Based on Halal Product Assurance System Using Failure Mode Effect Analysis (FMEA). Industria: Jurnal Teknologi Dan Manajemen Agroindustri, 12(1), 60–72. https://doi.org/10.21776/ub.industria.2023.012.01.6
Yuli Astrini, G., Pakpahan, P. C., & Sidik, F. (2022). Pengaruh Tension Benang terhadap Jumlah Putus Warping. Jurnal Tekstil: Jurnal Keilmuan Dan Aplikasi Bidang Tekstil Dan Manajemen Industri, 5(2), 115–121. https://doi.org/10.59432/jute.v5i2.42
Zuniawan, A. (2020). A Systematic Literature Review of Failure Mode and Effect Analysis (FMEA) Implementation in Industries. IJIEM - Indonesian Journal of Industrial Engineering and Management, 1(2), 59. https://doi.org/10.22441/ijiem.v1i2.9862
Armawati, A., Syamwil, R., & Florentinus, T. S. (2018). Implementation of Quality Management System ISO 9001:2015 Integrated with Accreditation Standards in SMK 1 Sragi. Journal of Vocational and Career Education, 3(2), 124–131. https://doi.org/10.15294/jvce.v3i2.16179
Baroroh, I., Ramadhan, N. G., Hardianto, D., & Kristiyono, T. A. (2023). Risk Evaluation of Ship Repair Delays with The Failure Modes and Effects Analysis (FMEA) Method. International Journal of Marine Engineering Innovation and Research, 8(4), 605–615. https://doi.org/10.12962/j25481479.v8i4.19328
Bravi, L., Murmura, F., & Santos, G. (2019). The ISO 9001:2015 quality management system standard: Companies’ drivers, benefits and barriers to its implementation. Quality Innovation Prosperity, 23(2), 64–82. https://doi.org/10.12776/QIP.V23I2.1277
Elis Dwiana Ratnamurni, Eka Ludiya, & Amanda Luthfiartie. (2022). Quality Risk Management in Infusation Product Distribution Using Failure Mode and Effect Analysis (FMEA) and Analytical Hierarchy Process (AHP) Methods. International Journal of Science, Technology & Management, 3(1), 229–244. https://doi.org/10.46729/ijstm.v3i1.429
Kartika Sari, V., & Widharto, Y. (2019). Metode Failure Mode And Effect Analysis (FMEA) (Studi Kasus: PT. Masscom Graphy). Departemen Teknik Industri, 1(1). https://ejournal3.undip.ac.id/index.php/ieoj/article/view/23758
Lutfianto, M. A., & Prabowo, R. (2022). Implementation of Six Sigma Methods with Failure Mode and Effect Analysis (FMEA) as a Tool for Quality Improvement of Newspaper Products (Case Study: PT. ABC Manufacturing – Sidoarjo, East Java – Indonesia). Journal of Integrated System, 5(1), 87–98. https://doi.org/10.28932/jis.v5i1.4615
Muhazir, A., Sinaga, Z., & Yusanto, A. A. (2020). Analisis Penurunan Defect Pada Proses Manufaktur Komponen Kendaraan Bermotor Dengan Metode Failure Mode and Effect Analysis (Fmea). Jurnal Kajian Teknik Mesin, 5(2), 66–77. https://doi.org/10.52447/jktm.v5i2.2955
Muzaimi, H., Chew, B. C., & Hamid, S. R. (2017). Integrated management system: The integration of ISO 9001, ISO 14001, OHSAS 18001 and ISO 31000. AIP Conference Proceedings, 1818(March 2015). https://doi.org/10.1063/1.4976898
Pangestuti, D. C., Nastiti, H., & Husniaty, R. (2021). Failure mode and effect analysis (FMEA) for mitigation of operational risk. Inovasi, 17(3), 593–602.
Prasetya, R. Y., Suhermanto, S., & Muryanto, M. (2021). Implementasi FMEA dalam Menganalisis Risiko Kegagalan Proses Produksi Berdasarkan RPN. Performa: Media Ilmiah Teknik Industri, 20(2), 133. https://doi.org/10.20961/performa.20.2.52219
Putranto, A. P. E., & Antary, G. H. (2022). Analisis Perbandingan Mutu Produksi Kain Tenun dari Work Order dengan Kesamaan Konstruksi. Jurnal Tekstil: Jurnal Keilmuan Dan Aplikasi Bidang Tekstil Dan Manajemen Industri, 5(1), 27–35. https://doi.org/10.59432/jute.v5i1.20
Saifudin, M. R., & Sukanta, S. (2023). Identifikasi Risiko Keselamatan Pekerja Dengan Metode FMEA di Departemen Produksi PT. XYZ. Jurnal Asiimetrik: Jurnal Ilmiah Rekayasa & Inovasi, 5, 189–198. https://doi.org/10.35814/asiimetrik.v5i2.4558
Sharma, K. D., & Srivastava, S. (2018). Failure Mode and Effect Analysis (FMEA) Implementation: A Literature Review. Copyright Journal of Advance Research in Aeronautics and Space Science J Adv Res Aero SpaceSci, 5(2), 2454–8669.
Sutapa, I. K., Kader, I. M. S., Santiana, I. M. A., Wibawa, I. G. S., Yasa, I. M. T., & Suasira, I. W. (2021). Work accident risk analysis with FMEA (failure mode and effect analysis) method on steel frame bridge project. International Journal of Physical Sciences and Engineering, 5(3), 52–60. https://doi.org/10.53730/ijpse.v5n3.2942
Wahyuni, H. C., & Handayani, P. (2023). The Development of Strategies to Increase the Productivity of Fisheries Agro-industry Based on Halal Product Assurance System Using Failure Mode Effect Analysis (FMEA). Industria: Jurnal Teknologi Dan Manajemen Agroindustri, 12(1), 60–72. https://doi.org/10.21776/ub.industria.2023.012.01.6
Yuli Astrini, G., Pakpahan, P. C., & Sidik, F. (2022). Pengaruh Tension Benang terhadap Jumlah Putus Warping. Jurnal Tekstil: Jurnal Keilmuan Dan Aplikasi Bidang Tekstil Dan Manajemen Industri, 5(2), 115–121. https://doi.org/10.59432/jute.v5i2.42
Zuniawan, A. (2020). A Systematic Literature Review of Failure Mode and Effect Analysis (FMEA) Implementation in Industries. IJIEM - Indonesian Journal of Industrial Engineering and Management, 1(2), 59. https://doi.org/10.22441/ijiem.v1i2.9862
Published
2024-08-31
Section
Articles
Copyright (c) 2024 Evan Nugraha
This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.
